• Bundaberg Solar Farm

    Bundaberg Solar Farm
    Location

    Bundaberg, QLD

    TYPE

    Solar

    Key Deliverables

    100MW SOLAR FARM

    SECTOR

    Energy

    Scope of Work

    Located in Queensland’s Bundaberg region, approximately 360 kilometres north of Brisbane, the Bundaberg Solar Farm is a 100 MW single-axis tracking (SAT) solar photovoltaic project designed to generate clean energy for up to 25 years. Spread across 146 hectares, the farm comprises approximately 162,000 solar modules arranged in 2,319 rows, delivering a substantial renewable energy output to support Queensland’s decarbonisation efforts. This large-scale infrastructure project plays a key role in enhancing regional energy security while contributing to Australia’s renewable energy capacity.

    As EPC contractor, Monford Group was responsible for the delivery of all civil, mechanical, and electrical works for the Bundaberg Solar Farm. Our scope included engineering, design, and partial procurement of key materials and components. We led the construction of all core infrastructure, including the installation of PV modules, single-axis tracking systems, cable routes, and electrical systems. Our team also delivered roadworks, drainage, and foundation works to support the structural and environmental integrity of the site. Commissioning activities were undertaken to ensure full operational readiness, with a focus on safety, performance, and quality assurance across every stage of delivery.

    The Bundaberg Solar Farm plays a vital role in advancing Queensland’s clean energy future. With an expected annual output of 200 megawatt-hours, the farm generates enough renewable electricity to power approximately 36,000 homes each year. This clean energy production prevents around 104,000 tonnes of carbon dioxide emissions annually—equivalent to removing over 20,000 cars from the road.

    The Bundaberg Solar Farm’s design and delivery methods were carefully tailored to overcome key challenges, including environmental considerations near sensitive waterways and variable weather conditions. To minimise impact on local habitats, the team implemented comprehensive environmental protection plans, including advanced water management systems and continuous monitoring to ensure regulatory compliance.

    The weather variability, such as heavy rainfall and high winds, required a flexible approach, with phased scheduling and soil stabilisation measures to maintain site accessibility and prevent erosion. The design also featured a robust single-axis tracking system, engineered to withstand high-wind conditions, which reduced the need for extensive groundwork and accelerated installation.

    Additionally, an autonomous drone system was used for real-time monitoring, providing valuable insights into site conditions and progress, ensuring high accuracy and enhanced safety throughout construction. These design and delivery innovations have resulted in a resilient, high-performing facility that will reliably provide clean energy for years to come

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  • Yarranlea Solar Farm

    Yarranlea Solar Farm
    Location

    Yarranlea, QLD

    TYPE

    Solar

    Key Deliverables

    134MW Solar Farm

    SECTOR

    Energy

    Scope of Work

    Situated approximately 50 km west of Toowoomba in Queensland’s Darling Downs region, the Yarranlea Solar Farm spans 250 hectares and boasts a generation capacity of up to 103 MW AC. This capacity is sufficient to power approximately 32,000 homes, contributing significantly to the region’s renewable energy supply . The farm connects to the power grid via the existing Ergon Energy infrastructure, facilitating the transmission of power into Toowoomba through the Middle Ridge Bulk Supply Substation . Equipped with 372,833 solar PV modules mounted on single-axis tracking arrays, the facility has an expected operational life of 30 years .​

    Monford Group was responsible for delivering all civil, mechanical, and electrical works for the Yarranlea Solar Farm. Our scope included the detailed redesign of road build-up to optimise site access and durability. We managed the procurement of all miscellaneous materials, excluding major components such as trackers, cables, and panels. Our construction responsibilities encompassed the entire solar farm, up to and including the connection into the substation. We also conducted the cold commissioning of the entire solar farm, ensuring all systems were operational and met the required standards. The project was completed safely, within budget, and ahead of schedule .

    At Yarranlea Solar Farm, we implemented several innovations to enhance both efficiency and safety during construction. One key decision was purchasing a trenching machine instead of using an excavator for trenching excavation. This equipment choice allowed us to complete trench installation much faster, reducing the overall project timeline. Additionally, we invested in a new slinger to manage the bedding and surrounding of cables, further boosting productivity. The use of the slinger also reduced the need for personnel in the trenches, which significantly improved safety by limiting worker exposure to potential hazards. These innovations helped streamline the construction process, reduced the need for manual labour, and created a safer work environment, enabling us to deliver the project more efficiently.

    The Yarranlea Solar Farm project faced a significant challenge with a live public road running through the centre of the construction site. To address this, we took immediate action to segregate public and construction traffic and ensure safety. We erected secure fencing around the construction zones from the outset, effectively separating the public from the work areas. Additionally, we implemented a one-way traffic management system to direct construction vehicles safely through each section of the site. With security personnel stationed at all entrance and exit points, we were able to monitor traffic flow and ensure the safe movement of vehicles. These measures successfully minimised the risk of accidents and kept the project on track, ensuring both public safety and a smooth, uninterrupted construction process.

  • Merredin Solar Farm

    Merredin Solar Farm
    Location

    Merredin, WA

    TYPE

    Solar

    Key Deliverables

    132MW SOLAR FARM

    SECTOR

    Energy

    Scope of Work

    ​The Merredin Solar Farm, located approximately 260 km east of Perth in Western Australia’s Central Wheatbelt, stands as the state’s largest completed solar installation. With an expected annual output of 274 GWh, it generates enough electricity to power approximately 42,000 Western Australian homes . The farm comprises approximately 360,000 solar panels mounted on a single-axis tracking system and 22 inverter stations that convert the power from the solar panels to alternating current (AC) before entering an onsite substation. A transformer within this substation increases the voltage for injection into the Merredin Terminal Substation.

    Monford Group was entrusted with delivering all civil, mechanical, and electrical works for the Merredin Solar Farm. Our responsibilities encompassed the installation of photovoltaic (PV) modules, mounting structures, the DC electrical system, inverters, transformers, switchgear, SCADA systems, meteorological stations, internal roadworks, drainage, a storage facility, and the operations and maintenance (O&M) building and substation. By leveraging our expertise and efficient project management, we completed the construction from start to finish in just three months, setting a new benchmark for utility-scale solar delivery in the region

    At the Merredin Solar Farm, we played a pivotal role in driving efficiency and cost savings through innovative approaches to trenching, cable routing, and road design. One of our key contributions was identifying the opportunity to combine the HV and DC electrical cables in the same trench, with different layers. This solution eliminated the need for separate trenches, providing substantial savings in both installation and procurement costs. To further improve efficiency, we commissioned the fabrication of a customised jig designed to speed up solar panel installations. This jig allowed for faster, more precise panel handling, significantly boosting installation speed while maintaining high standards of safety. By integrating these innovations into the project, we helped deliver a more cost-effective and efficient solution that not only met client expectations but also set the foundation for a sustainable, high-performing solar farm. When Monford was engaged on the Merredin Solar Farm, the project was already behind schedule. To tackle this challenge, we quickly mobilised an experienced team and implemented strategies to get the project back on track. We ramped up resources, increased the workforce, and focused on efficient task management to ensure that every aspect of the project progressed rapidly without compromising quality. Despite the tight timeline, we met key milestones and adhered to the original program, completing the project on time. By leveraging our expertise, effective team coordination, and proactive problem-solving, we successfully delivered the Merredin Solar Farm as planned, ensuring client satisfaction and the continued success of the project.

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  • Port Hedland Solar Farm

    Port Hedland Solar Farm
    Location

    Port Hedland, WA

    TYPE

    Solar

    Key Deliverables

    65MW Solar Farm

    SECTOR

    Energy

    Scope of Work

    Located near the Pilbara coast in Western Australia, the Port Hedland Solar Farm is a 65 MWdc solar energy project designed to strengthen local energy infrastructure and reduce emissions in one of the country’s key industrial regions. Positioned just 14 kilometres from BHP’s port operations, the farm is connected to the existing Port Hedland power station, enabling a direct renewable energy contribution to local industry. Developed in a remote yet strategically vital area, the project supports regional energy security while advancing Western Australia’s clean energy transition.

    As EPC contractor, Monford Group was responsible for delivering the civil, mechanical, and electrical works for the Port Hedland Solar Farm. Our scope included full engineering and design services, as well as the procurement of essential materials. Monford managed construction of the entire facility—installing solar modules, mounting systems, inverters, and associated electrical infrastructure. Our team ensured seamless integration with the existing power station, delivering a technically complex project in a remote setting with a focus on safety, efficiency, and long-term performance. The Port Hedland Solar Farm is forecasted to power 100% of the average daytime energy requirements for BHP’s port facilities, significantly reducing reliance on fossil fuels in one of Western Australia’s most energy-intensive industrial hubs.

    To ensure the Port Hedland Solar Farm’s durability in high-wind conditions, we designed the farm with reinforced panels and anchoring systems. Directional drilling was utilised to install cables across a live road, minimising disruption and environmental impact. To overcome transportation challenges, we used the Port of Port Hedland for material shipments, reducing emissions and streamlining logistics. This approach not only improved efficiency but also made the project more sustainable by minimising transportation emissions. By leveraging local resources and innovative techniques, we ensured the farm met the highest standards of resilience and efficiency.

    The extreme weather conditions and remote location of the Port Hedland Solar Farm posed significant challenges. Dust storms, high temperatures, and cyclonic wind speeds required careful design to ensure the farm could withstand winds up to 288 km/h. The remote site, 14km from the power station, added logistical complexity. We relied on the local community for supplier recommendations, housing, and logistical support, which helped keep the project on track. We also implemented robust safety management plans to monitor hydration, heat stress, and staff wellbeing, ensuring a safe working environment. Through these efforts, we successfully overcame the challenges posed by the location and climate.

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  • Glenellen Solar Farm

    Glenellen Solar Farm
    Location

    Glenellen, WA

    TYPE

    Solar

    Key Deliverables

    260MW SOLAR FARM

    SECTOR

    Energy

    Scope of Work

    The 260MW Solar Farm, located 2km north-east of Jindera in the Greater Hume Shire, New South Wales, is set to become a major contributor to renewable energy generation. Covering 300 hectares, the project will feature approximately 394,000 solar panels and is expected to generate 507GWh of electricity annually, powering around 100,000 homes.

    As the EPC contractor, Monford Group was responsible for all civil, mechanical, and electrical works, including engineering, design, procurement, and commissioning. This large-scale renewable energy project demonstrates our ability to deliver high-quality, sustainable solutions that contribute to a cleaner energy future. Once operational, the Glenellen Solar Farm will generate 507GWh of clean energy annually—enough to power approximately 76,400 Australian homes. By doing so, it will offset around 170,000 tonnes of carbon dioxide emissions every year.

    Monford overcame a range of challenges on the Glenellen Solar Farm through innovation, planning, and collaboration. Strict environmental and traffic controls were managed with ongoing monitoring to minimise visual impact and ensure sustainability.

    The site’s remote location required innovative logistics, including detailed scheduling, local supplier engagement, and early contractor partnerships to streamline deliveries and workforce mobilisation. Weather impacts were mitigated through adaptive planning, and structural stability was ensured with geotechnical surveys and GPS-enabled piling, reducing rework and supporting safe, efficient construction.

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  • Yuri Phase 0 Green Hydrogen Project

    Yuri Phase 0 Green Hydrogen Project
    Location

    Karratha, WA

    TYPE

    Solar | BESS | Electrolyser

    Key Deliverables

    18MW Solar Farm
    10MWe Electrolyser
    8MW / 8MWH BESS

    SECTOR

    Energy

    Scope of work

    As EPCC contractor on this project, Monford Group delivered all civil, mechanical, and electrical works in the construction and operation of a Renewable Hydrogen Plant and associated infrastructure, including a dedicated 18 MWp solar photovoltaic (PV) farm, 10 MWe hydrogen electrolyser, an 8MW/8MWH lithium-ion Battery Energy Storage System (BESS), and balance of plant and supporting infrastructure.

    Once commissioned, the project will be capable of producing up to 640 tonnes of renewable hydrogen per year.

    Project Yuri is innovative in several keyways, it marks the integration of Australia’s first off grid, microgrid/hydrogen hybrid plant,  connected to an existing ammonia plant. The implementation of an advanced Energy Management System enabled the efficient integration and management of power from the microgrid to the hydrogen plant and directly to the existing ammonia plant. Additionally, a state-of-the-art cloud monitoring system was introduced, providing forecasted energy inputs from the microgrid to the Battery Energy Storage System (BESS), hydrogen production, and directly to the ammonia plant. Monford designed and engineered the solar array on this project for Wind Region D, an area which is prone to extreme wind conditions and cyclones, and as such, designing the solar farm in involved innovative engineering with reinforced mounting systems, aerodynamic panel configurations, and secure anchoring to withstand the severe wind forces typical of the region.  These innovations collectively enhanced the project’s sustainability, efficiency, and technological sophistication.

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  • Cunderdin Solar & Battery Hybrid Project

    Cunderdin Solar & Battery Hybrid Project
    Location

    Cunderdin, WA

    TYPE

    Hybrid Power Plant

    Key Deliverables

    128MW SOLAR PV FARM
    55MW/220MWh BESS

    SECTOR

    Energy

    Scope of Work

    The Cunderdin Hybrid Solar + BESS project, located 200 km east of Perth, stands as a significant milestone in renewable energy innovation. Developed for Global Power Generation Australia, this project features a 128 MWp photovoltaic solar system paired with a 55 MW/220 MWh DC-Coupled Battery Energy Storage System (BESS). Together, these systems will generate approximately 266 GWh of electricity annually, powering 51,000 homes and offsetting around 140,000 tonnes of CO2 emissions each year.

    As the Engineering, Procurement, and Construction (EPC) contractor, Monford Group played a delivered this project using cutting-edge technology, safely and sustainably for our client. Our team successfully installed over 14,700 piles, 233,632 photovoltaic (PV) modules across 2,160 trackers, and constructed more than 7.5 km of access roads. We also installed over 680 km of cable and built the essential 33/132 kV substation, ensuring seamless integration with the grid. The Cunderdin Hybrid Solar + BESS project generates enough clean energy to power over 51,000 homes each year—offsetting around 140,000 tonnes of carbon dioxide annually.

    Community Impact

    The Shire of Cunderdin

    Since Monford began operations in Cunderdin, they have been open and accessible, allowing for easy communication between The Shire of Cunderdin and the development of the Solar Farm. The Solar Farm has been a welcome addition to the many diverse industries already existing and operating successfully in Cunderdin. Throughout the development of the project, many local businesses benefited from the increased activity, including local accommodation providers and retail traders and suppliers.

    The Shire of Kellerberrin

    Since Monford began operations in Cunderdin, they have been open and accessible, allowing for easy communication between The Shire of Cunderdin and the development of the Solar Farm. The Solar Farm has been a welcome addition to the many diverse industries already existing and operating successfully in Cunderdin. Throughout the development of the project, many local businesses benefited from the increased activity, including local accommodation providers and retail traders and suppliers.

    Cunderdin Op Shop Donation

    As the project neared completion, one of our remaining team members had a thoughtful idea before moving onto his next Monford project. He arranged for the donation of all furniture and white goods from one of our units to the local op shop—supporting the community that had welcomed us throughout the project.

    The Op Shop volunteers and the Cunderdin Community thank Monford Group for their generous donation of furniture etc from the accommodation unit in Cunderdin.

    Monford Sponsors Kellerberrin’s 26th Golden Grains Carnival

    Monford Group was proud to sponsor the 26th Golden Grains Carnival in Kellerberrin on 14th and 15th January 2025, as part of our commitment to supporting the local community around our Cunderdin Hybrid Solar and Battery Project. We extend our thanks to the Kellerberrin Shire and local businesses for their support during the project. We look forward to continuing our partnerships and contributing to the community’s success.

    The Bowling Club would like to thank its sponsors for their continued support enabling our event to continue and provide a great carnival for everyone.

    The Cunderdin Hybrid Solar and Battery project features several key innovations. The integration of a Battery Energy Storage System (BESS) with a large-scale photovoltaic (PV) power plant ensures maximum flexibility and enables the project to deliver power to the local SWIS grid during peak demand periods. This project is unique in its ability to supply grid power for four hours after sunset, providing enough energy to power 10,000 homes. Monford successfully mobilised over 300 team members and contractors to deliver the Cunderdin project it’s lifecycle. Despite juggling tight deadlines and unique complexities, our team’s collaborative effort ensured the project was delivered to the highest standards and met all client specifications. Their approach emphasised innovation, efficient project management, and a strong commitment to quality and safety, which were crucial in achieving project success.

    “We are proud to announce the successful launch of our hybrid solar PV project, a step towards a more sustainable and energy-efficient future. This innovative project marks a significant milestone in our commitment to renewable energy, blending solar power with cutting-edge technology to reduce our carbon footprint and power the future.”

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